MALTED MILK FOOD MANUFACTURING

Malted milk food is the type of food milk solids, cereal grain and malt extract.  The convenience, nutritional richness and digestibility of MahalaxmiMaltExtract’s malted milk food make it one of the most favourable foods for the general public.  

Malted milk food is usually confused with Malt powder. But they are totally different products.

Malt powder on one hand is made from grain, usually barley. On the other hand, malted milk powder is the malted powder only but has milk solids added to it. 

Procedure of Malted Milk food:

Malted milk food is prepared by combining milk with mash which is made from barley malt and wheat flour. The following steps are undergone in the preparation of malted milk food:

1- Mash liquor preparation: In the first step, the dust is removed from the malted barley which is then crushed using an inline roller. The mix is moved to mash tanks and water is added to it at a certain temperature to produce slurry which is then continuously heated and stirred. During this whole process, the diastase present in malted barley hydrolysis the starch and convert it into maltose,dextrin and malto-dextrins. The resulting mash is then transferred through  a centrifugal separator to remove the insoluble husk and to obtain clear liquor, known as ‘wort’.

2- Preparation of Mix through Wort:  In the second step , the resultant wort is mixed with predetermined quantities of standardised milk, malt extract, sugar, salts, minerals and vitamins in a mix preparation tank. Each of these ingredients have a specific importance in the final product such as Milk fat helps in enhancing flavour and energy level.  Milk solids help in increasing the nutritional value of the product by providing proteins, vitamins and minerals. MahalaxmiMaltExtract’s Malt extract provides a desired level of colour, sweet essence and typical caramelised flavour to the finished product.  The role of Salts is to optimise product pH to improve digestibility and enhance flavour.

3- Evaporation and drying: In the next step, the prepared mix is concentrated in the vacuum evaporator to remove around one half to two-thirds of water and is then transferred to a steam jacketed evaporator provided with stirring gear. To remove water and prevent excessive caramelisation, a high vacuum is maintained in the evaporator.

The resulting mash is now dried and cooled in an air-conditioned room to avoid the pick up of moisture and is then milled into fine powder. Mix salts, dry vitamins and minerals are added to the milled product which is then packed in bottles.

4- Spray Drying of Malted Milk: The last but not the least step is the spray drying in which the tray drying method is used under the vacuum that is essentially a batch operation.This step reduces the cost of product owing to high volume of automated operation. 

MahalaxmiMalt Extract is the best Malted milk foods Third party manufacturer that provides the best Malted Milk Food Manufacturing and Malt Extract contract manufacturing services.

For more information about: Malted Milk Food Manufacturing Please visit at https://www.mahalaxmimaltextract.com/